We represent an ISO 13485 manufacturer who specializes in secondary operations for thermoplastic/silicone based projects. Our staff has developed designs and processes for manufacturers, saving up to 60% in production costs. We serve many medical manufacturing sectors, including foremost, the catheter manufacturing community.
Capabilities include: silicone/ thermoplastic encapsulation (a.k.a. wire encapsulation, encapsulation molding) , catheter manufacturing: tip forming, catheter manufacturing: dip molding , catheter manufacturing: design , catheter manufacturing: printing, silicone processing products, device assembly/ automation
, and die design.
Our catheter manufacturing, silicone encapsulation, and silicone processing can make the difference in your next medical device project. Contact us about your device/design today!
Our proprietary Silicone Encapsulation process is used for encapsulating a reinforcing wire inside a silicone extrusion. We have two, certified class 10,000 clean rooms, one which is temperature and humidity controlled specifically for silicone encapsulation processing. Our silicone encapsulation process has reduced silicone encapsulation costs of up to 50% or more. To receive a brochure about our silicone encapsulation process, please click here.
Catheter Dip Molding / Tip Forming
Catheter Manufacturing: Dip Molding
We develop and manufacture dip molded balloons and parts. Our engineers can design a dip molding process for you from scratch, or optimize your existing process for production on our custom made dip molding machine. We can dip mold parts from 0.002"-0.020" wall thickness with smooth and textured surfaces.
Catheter Manufacturing: Tip Forming
We have designed and built our own tip forming machines. We are experienced in tip forming Polyurethane, PVC, Polypropylene, PEEK, PTFE, etc. We always welcome new tip forming challenges. We can produce flash- free tip formed products with long and short profiles.
Assembly / Engineering
No matter how simple or complex your device assembly, we can find an efficient and repeatable process for making it. We have extensive experience with: Solvent Bonding, Ultraviolet Cure Adhesives, Ultrasonic Welding, Hand Assembly ( low volume), Automated assembly, Wire Reinforced Polyurethane Tubing, etc.
We take pride in helping customers from start to finish. We provide the following engineering services:
- Quality System Management ( ISO 13485 Certified)
- Product/process validation.